Aluminum is one of the most interesting metals due to way aluminum extrusion works it makes it one of the strongest metals around even though it is highly malleable.
Cutting aluminum sheet with scroll saw.
To cut aluminum use a wood cutting saw with carbide tipped blades.
Next secure your aluminum pieces with clamps and slowly feed the aluminum through the blade using steady even pressure.
To cut metal with a scroll saw the first thing you need to do is make sure you have the right blade.
Do not use a woodcutting blade as this will ruin the teeth.
However when you use a nice scroll saw that lets you adjust speed you can cut through aluminum pretty easily.
12 pieces scroll saw blades with spiral teeth for wood metal plastic cutting sawing carve fits most of major saw brands bosch dewalt makita etc.
This piece is a door kick panel decorative thing i got it at home depot for 8 it is aluminum plated with brass the symbol is a mandalorian symbol for boba f.
Metal cutting blades have hardened teeth and come in various sizes from the very heavy duty to the fine jeweler blades.